|
KOMPasep C-Line
Application
The ultrafiltration plants of the KOMPasep C-line
are for the recycling and the disposal from different
production effluents respectively production waste
water with temperatures to max.90°C by means of
ceramic membranes inserted.
- Degreasing and cleaning solutions
- Cooling lubricants
- Oil/water emulsions
- Grinding waste water and dispersion
- Photo resist effluent
- Recycling of oil from rinsing water
- Laundry water
- Various special applications
Process Characteristics
The ultrafiltration is a physical separation process.
It separates aqueous dispersion and emulsions.
The medium to be separate flows along a
membrane with high rate and a specific pressure (Cross-Flow-Technology).
The pore size of the membrane is dimensioned
that small molecules like water and solved
materials pass (permeate) and larger keep back
(retentate/concentrate).
The separation process basically runs in the case
of recycling as during disposal.
Depending on area of application, the materials
which are recovered are contained either in
permeate or in the retentate.
| Type |
CK 1 |
CK 2 |
CK 3 |
CK 3-2 |
CK 3-3 |
CM
5-1
|
CM
5-2
|
CM
5-3 |
CM
5-4 |
CM
5-5 |
CX
9-1 |
CX
9-2 |
CX
9-3 |
CX
9-4 |
CX
9-5 |
Flow
ca. l/hr |
100 |
120 |
200 |
400 |
610 |
380 |
760 |
1140 |
1520 |
1900 |
640 |
1280 |
1940 |
2580 |
3220 |
| Membrane area
ca. m3 |
1,4 |
1,7 |
2,9 |
5,8 |
8,7 |
5,4 |
10,8 |
16,3 |
21,7 |
27,2 |
9,2 |
18,4 |
27,6 |
36,8 |
46,0 |
| Execution |
K * |
K * |
K * |
L * |
L * |
L * |
L * |
L * |
L * |
L * |
L * |
L * |
L * |
L * |
L * |
| Material of piping |
PPH, PVC or VA |
Length
ca. mm |
900 |
900 |
900 |
2500 |
3400 |
1600 |
2500 |
3400 |
4300 |
5200 |
1700 |
2700 |
3700 |
4700 |
5700 |
Width
ca. mm |
1800 |
1800 |
1800 |
1800 |
1800 |
1800 |
1800 |
1800 |
1800 |
1800 |
2000 |
2000 |
2000 |
2000 |
2000 |
Height
ca. mm |
2300 |
2300 |
2300 |
2300 |
2300 |
2300 |
2300 |
2300 |
2300 |
2300 |
2700 |
2700 |
2700 |
2700 |
2700 |
measures without tanks
* K: compact execution
* L: loop execution, Feed and Bleed
Description of plant
The KOMPasep-C-Line plants consist of:
Storage tank; pre-filtration; work tank; ultrafiltration plan; rinsing tank
On account of procedural and energetic considerations, these plants, depending on size, are offered in two
different designs: compact execution and loop execution (Feed and Bleed).
The operation of these plants is
subdivided into the following main steps:
- Separation: Filtration with drain of the permeate and post feeding from the storage tank into the work tank
- Thickening: Filtration with drain of the permeate without post-feeding, for the end-concentration (e.g. oil
content 30-40%)
- Rinsing: Cleaning of the membrane at the completion of an operating cycle
Advantages
- High flow rate
- Cost saving through recycling or minimising of the disposal costs
- Completely preassembled and function tested
- Compact design
- Almost all plants are expandable with additional modules without
a changing of peripheral equipment
- Modern control concept at central PLC unit
- Energy saving through loop technology
- Wide range of application through variation of membrane types
- Long durability of the membranes
- Optimal concentration respectively recovery
- High reliability through modular design
|
|